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Next Generation Conveyor Monitoring System

Mighty Lube, the industry leader in conveyor monitoring and lubrication, is pleased to introduce our Next Generation Conveyor Monitoring System. Launched in September 2016, the Next Generation Conveyor Monitoring System provides the latest technology for preventive and predictive maintenance. If you are looking for the best conveyor maintenance tool that collects, displays, and predicts the maintenance aspects of your conveyor, we assure you that you will not find another product like this.

Our Conveyor Monitoring Systems provide the perfect solution for Preventive and Predictive Maintenance for all types of conveyors. Click below to explore the family of Mighty Lube Conveyor Monitoring Systems.

Permanent Conveyor Monitoring System

Introducing our new and improved Next Generation Permanent Conveyor Monitoring System. Utilizing our proven technology and expertise, we have expanded the networked monitoring system that our customers have come to rely on.

We still provide the most reliable chain wear data and projections. With this system, you can measure chain wear in both Link by Link and 10’ sections as well as monitoring drive amps, chain speed, take-up pressure and drive hours. This permanent conveyor monitoring system also provides data on lube cycles, reservoir levels, head voltage and pump cycles when combined with a Mighty Lube or OPCO lubrication systems.

We listened to our customers while redesigning our Conveyor Monitoring System and added a number of new features you can depend on.

Product Details
Software Screenshots
Permanent Models
Video

main screen of mighty lube conveyor monitoring software

Added lubrication screens which time stamp lubrication cycles and changes.
New analytical data screens, such as long term chain wear average.
Rearrange and deactivate station addresses to group conveyors on the screen in a way that makes sense for your facility.
Data export to .xml and .csv formats allow users greater versatility to prepare customized reports.
Data Collection Unit can be restarted of from the software.
New Critical Alarms and Color Conditions:

status legend of mighty lube conveyor monitoring software

(Chain Error) Adjustable Alarm for Reservoir Level
New Color (Blue) notification for showing when system in Lubrication Cycle
New Color (Orange) alert for switch error requiring recalibration or cleaning
New settings allow for more flexibility of email notifications.
Scrollable graphs provide the ability to see specific data more accurately.
Updated user-friendly dashboard with more efficient features.
Time stamped notes field to record changes and conditions on individual systems.
Compatible with Windows 10 as well as most previous versions of Windows.

Our Conveyor Monitoring Systems provide the perfect solution to Predictive & Preventive Conveyor Maintenance!

Optional Paint Marker – Marks Worn Links in Conveyor Chain

Allows for automatic marking of worn links or areas that exceed company set parameters
Portable – can be moved from one conveyor to another
Power and control provided from Monitoring Head Unit
Utilizes Standard Aerosol Paint Can (not included)
Includes 8-ft. control cable
Available for Inverted and Overhead Conveyors

paint marker for conveyor monitoring system

mighty lube conveyor monitoring software screenshots

9100M (Richards-Wilcox Enclosed Overhead Conveyor)
9101M (Unibilt/Rapid Enclosed Overhead Conveyor)
9103M (3” Overhead Monorail Conveyor)
9104-4M (4” Overhead Monorail x458 Conveyor)
9104-6M (4” Overhead Monorail x678 Conveyor)
Additional models available for Inverted and Specialty Conveyors

mighty lube permanent monitoring system models

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Portable Conveyor Monitoring System

Utilizing our proven technology and expertise, Mighty Lube developed a new Next Generation Portable chain wear monitoring system. This system was engineered with the customer in mind. It’s lightweight frame and battery power allows our customers to easily move the unit from one conveyor to another. The user-friendly software comes preloaded on a Windows tablet and provides both link by link and 10-foot data. Take a look at what this new portable conveyor monitoring system has to offer!

Product Details
Software Screenshots
Portable Models
Video

Monitors Conveyor Chain Wear – Link by Link and 10’ wear
Pinpoint exact location of worn areas
Detects direction of chain travel
Display and print graphs and data
Utilizes the latest Patented Technology
Multi-line (Portable) Software License and Program Included
Includes Windows-based tablet with USB Connection
Clamps on conveyor rail for ease in mounting
Adjustable to accommodate different chain sizes
Lightweight aluminum frame
Rechargeable battery provided

Optional Paint Marker

Allows for automatic marking of worn links or areas that exceed company set parameters
Portable – can be moved from one conveyor to another
Power and control provided from Monitoring Head Unit
Utilizes Standard Aerosol Paint Can (not included)
Includes 8-ft. control cable
Available for Inverted and Overhead Conveyors

6103M (3” Overhead Monorail Conveyor)
6104-4/6M (4” Overhead Monorail x458/x678 Conveyor)
Additional models available for Inverted and Specialty Conveyors

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Single Line Conveyor Monitoring System

This stationary system will only monitor one conveyor line. It is permanent so it cannot be moved between conveyor lines. This single line conveyor monitoring system is ideal for shops with one inverted or overhead conveyor. We also take custom orders for other specialty conveyor systems.

Have more than one conveyor line in your shop? For monitoring multiple conveyor lines see our Permanent or Portable Monitoring Systems.

Product Details
Software Screenshots
Single Line Models

Monitors Conveyor Chain Wear – Link by Link and 10’ wear
Display and print graphs and data
Utilizes the latest Patented Technology
Single Line Software License and Program Included
Includes Windows-based tablet with USB Connection
Requires 110 volt power

Optional Paint Marker

Allows for automatic marking of worn links or areas that exceed company set parameters
Portable – can be moved from one conveyor to another
Power and control provided from Monitoring Head Unit
Utilizes Standard Aerosol Paint Can (not included)
Includes 8-ft. control cable
Available for Inverted and Overhead Conveyors

5700M (RW Enclosed Overhead Conveyor)
5701M (UNI/Rapid Enclosed Overhead Conveyor)
5703M (3” Overhead Monorail Conveyor)
5704-4M (4” w/x458 Overhead Conveyor)
5704-6M (4” w/x678 Overhead Conveyor)
Additional models available for Inverted and Specialty Conveyors

Request for Quote

Do contact us If you need the MSDS Sheet for any of our conveyor lubricants or greases