Next Generation Conveyor Monitoring System Archives - OPCO SG
Mighty Lube Products

Next Generation Conveyor Monitoring System

Mighty Lube, the industry leader in conveyor monitoring and lubrication, is pleased to introduce our Next Generation Conveyor Monitoring System. Launched in September 2016, the Next Generation Conveyor Monitoring System provides the latest technology for preventive and predictive maintenance. If you are looking for the best conveyor maintenance tool that collects, displays, and predicts the maintenance aspects of your conveyor, we assure you that you will not find another product like this.

Our Conveyor Monitoring Systems provide the perfect solution for Preventive and Predictive Maintenance for all types of conveyors. Click below to explore the family of Mighty Lube Conveyor Monitoring Systems.

Permanent Conveyor Monitoring System

Introducing our new and improved Next Generation Permanent Conveyor Monitoring System. Utilizing our proven technology and expertise, we have expanded the networked monitoring system that our customers have come to rely on.

We still provide the most reliable chain wear data and projections. With this system, you can measure chain wear in both Link by Link and 10’ sections as well as monitoring drive amps, chain speed, take-up pressure and drive hours. This permanent conveyor monitoring system also provides data on lube cycles, reservoir levels, head voltage and pump cycles when combined with a Mighty Lube or OPCO lubrication systems.

We listened to our customers while redesigning our Conveyor Monitoring System and added a number of new features you can depend on.

  • Product Details
  • Software Screenshots
  • Permanent Models
  • Video

main screen of mighty lube conveyor monitoring software

  • Added lubrication screens which time stamp lubrication cycles and changes.
  • New analytical data screens, such as long term chain wear average.
  • Rearrange and deactivate station addresses to group conveyors on the screen in a way that makes sense for your facility.
  • Data export to .xml and .csv formats allow users greater versatility to prepare customized reports.
  • Data Collection Unit can be restarted of from the software.
  • New Critical Alarms and Color Conditions:

status legend of mighty lube conveyor monitoring software

  • (Chain Error) Adjustable Alarm for Reservoir Level
  • New Color (Blue) notification for showing when system in Lubrication Cycle
  • New Color (Orange) alert for switch error requiring recalibration or cleaning
  • New settings allow for more flexibility of email notifications.
  • Scrollable graphs provide the ability to see specific data more accurately.
  • Updated user-friendly dashboard with more efficient features.
  • Time stamped notes field to record changes and conditions on individual systems.
  • Compatible with Windows 10 as well as most previous versions of Windows.

Our Conveyor Monitoring Systems provide the perfect solution to Predictive & Preventive Conveyor Maintenance!

Optional Paint Marker – Marks Worn Links in Conveyor Chain

  • Allows for automatic marking of worn links or areas that exceed company set parameters
  • Portable – can be moved from one conveyor to another
  • Power and control provided from Monitoring Head Unit
  • Utilizes Standard Aerosol Paint Can (not included)
  • Includes 8-ft. control cable
  • Available for Inverted and Overhead Conveyors

paint marker for conveyor monitoring system

mighty lube conveyor monitoring software screenshots

  • 9100M (Richards-Wilcox Enclosed Overhead Conveyor)
  • 9101M (Unibilt/Rapid Enclosed Overhead Conveyor)
  • 9103M (3” Overhead Monorail Conveyor)
  • 9104-4M (4” Overhead Monorail x458 Conveyor)
  • 9104-6M (4” Overhead Monorail x678 Conveyor)
  • Additional models available for Inverted and Specialty Conveyors

mighty lube permanent monitoring system models

Portable Conveyor Monitoring System

Utilizing our proven technology and expertise, Mighty Lube developed a new Next Generation Portable chain wear monitoring system. This system was engineered with the customer in mind. It’s lightweight frame and battery power allows our customers to easily move the unit from one conveyor to another. The user-friendly software comes preloaded on a Windows tablet and provides both link by link and 10-foot data. Take a look at what this new portable conveyor monitoring system has to offer!

  • Product Details
  • Software Screenshots
  • Portable Models
  • Video
  • Monitors Conveyor Chain Wear – Link by Link and 10’ wear
  • Pinpoint exact location of worn areas
  • Detects direction of chain travel
  • Display and print graphs and data
  • Utilizes the latest Patented Technology
  • Multi-line (Portable) Software License and Program Included
  • Includes Windows-based tablet with USB Connection
  • Clamps on conveyor rail for ease in mounting
  • Adjustable to accommodate different chain sizes
  • Lightweight aluminum frame
  • Rechargeable battery provided

Optional Paint Marker

  • Allows for automatic marking of worn links or areas that exceed company set parameters
  • Portable – can be moved from one conveyor to another
  • Power and control provided from Monitoring Head Unit
  • Utilizes Standard Aerosol Paint Can (not included)
  • Includes 8-ft. control cable
  • Available for Inverted and Overhead Conveyors

  • 6103M (3” Overhead Monorail Conveyor)
  • 6104-4/6M (4” Overhead Monorail x458/x678 Conveyor)
  • Additional models available for Inverted and Specialty Conveyors

Single Line Conveyor Monitoring System

This stationary system will only monitor one conveyor line. It is permanent so it cannot be moved between conveyor lines. This single line conveyor monitoring system is ideal for shops with one inverted or overhead conveyor. We also take custom orders for other specialty conveyor systems.

Have more than one conveyor line in your shop? For monitoring multiple conveyor lines see our Permanent or Portable Monitoring Systems.

  • Product Details
  • Software Screenshots
  • Single Line Models
  • Monitors Conveyor Chain Wear – Link by Link and 10’ wear
  • Display and print graphs and data
  • Utilizes the latest Patented Technology
  • Single Line Software License and Program Included
  • Includes Windows-based tablet with USB Connection
  • Requires 110 volt power

Optional Paint Marker

  • Allows for automatic marking of worn links or areas that exceed company set parameters
  • Portable – can be moved from one conveyor to another
  • Power and control provided from Monitoring Head Unit
  • Utilizes Standard Aerosol Paint Can (not included)
  • Includes 8-ft. control cable
  • Available for Inverted and Overhead Conveyors

 

  • 5700M (RW Enclosed Overhead Conveyor)
  • 5701M (UNI/Rapid Enclosed Overhead Conveyor)
  • 5703M (3” Overhead Monorail Conveyor)
  • 5704-4M (4” w/x458 Overhead Conveyor)
  • 5704-6M (4” w/x678 Overhead Conveyor)
  • Additional models available for Inverted and Specialty Conveyors

Do contact us If you need the MSDS Sheet for any of our conveyor lubricants or greases

July 1, 2020: COVID-19 Business Operations UpdateLearn More
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